put new clutch in and shift pawls, lost 2, 3,4,5, gear.

This is a discussion on put new clutch in and shift pawls, lost 2, 3,4,5, gear. within the Engine/EFI/Drivetrain forums, part of the Can-Am DS450 Tech Discussion category; Clutch works Awsome, shifts down to 1st then when I go to shift up it goes to neutral and won't go up to any gears. ...


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Old 01-22-2012, 11:47 AM
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put new clutch in and shift pawls, lost 2, 3,4,5, gear.

Clutch works Awsome, shifts down to 1st then when I go to shift up it goes to neutral and won't go up to any gears. What did I do wrong now.
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Old 01-22-2012, 02:15 PM
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Shifter was put on the wrong splines, I had it up clockwise too far. Could be the same problem?
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Ron Woods Race Core w/ SuperTrapp, E-Sticky Graphics, DG V-Lite Bumper, DG Alloy Nerfs, X-Package Seat, BCS Clutch Job, BCS Velocity Ring K&N/Prefilter, BCS Inline Cooler, BCS Louver, NGK Plugs/Wires, Can Am Handguards, 13-38 Sprockets, 20x10 8 paddle Sand Stars, Pink Wire, No Air Box.
-2008 DS450X-
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Old 01-22-2012, 02:59 PM
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The shifter? Or the whole shaft the shifted goes on? I changed the shift pawls too could that be together wrong. There's a 5 tooth piece that a 3 tooth smaller piece goes into of the shaft, could that be mis aligned?
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Old 01-22-2012, 03:01 PM
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Yeah the shaft that has the gear that the shifter bolts to, I had mine turned clockwise so the teeth could only grab first gear
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-2008 DS450-
Ron Woods Race Core w/ SuperTrapp, E-Sticky Graphics, DG V-Lite Bumper, DG Alloy Nerfs, X-Package Seat, BCS Clutch Job, BCS Velocity Ring K&N/Prefilter, BCS Inline Cooler, BCS Louver, NGK Plugs/Wires, Can Am Handguards, 13-38 Sprockets, 20x10 8 paddle Sand Stars, Pink Wire, No Air Box.
-2008 DS450X-
Motoworks SR4 G2 full, E-Sticky Grpahics, Can Am Handguards, 8 Paddle Haulers, BCS Clutch job, UNI filter, Pink Wire, No Lid
-1986 Honda 250R- Built, nough said!
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